In recent years, the market demand for PCB has slowed down, the production capacity has continued to expand, and the competition for double-sided multi-layer boards has become increasingly fierce. The owners of circuit board factories have worked hard on cost competition. In order to get more orders. The cost advantage of polymer conductive film meets this need.
One of the cost advantages: labor saving
The typical process design of the Sectech polymer conductive film is to connect the deburring degumming residue with the polymer conductive film and the grinding machine, and pass through the dry film room. If the automatic plate machine is used in front, one shift from start to finish. The person completed the entire process in more than 20 minutes. Selective plating is performed directly after the dry film is completed. The original process is deburring, PTH, electroplating a copper, grinding plate, and need to be carried in the middle, which adds up to at least 20 hours per class at least a dozen employees to finish. The time difference is 40-50 times, and the number of employees in the high-conductivity process is less than one-tenth of that of traditional crafts.
The second cost advantage: water and electricity
Secort has made statistics on the consumption of hydropower for its PTH customers and high-conducting customers. Taking a 400,000-foot/month PTH customer as an example, the use of grinding, PTH, and full-plate plating is used per square meter. The water consumption is 72.2 liters, and the power consumption per square meter is 2.9 degrees. The customer's water consumption per square meter of the same size polymer conductive film is 48.2 liters, and the power consumption is 2.15 degrees. This is a typical Comparison of data. In this way, it is very impressive to save water every year. And it also means more environmentally friendly.
The third cost advantage: provincial materials
Provincial materials are reflected in many aspects. If it is a selective plating process, it not only saves a variety of materials for full-plate copper plating, but also saves phosphor bronze balls. For this, Saikete also compares traditional PTH customers with high-conductivity customers. The customer's full-board electroplating plus selective plating consumes 0.55kg of copper balls per square meter, while the polymer customer directly elects 0.49kg of copper balls per square meter. Although this data does not represent the cost level of each customer. But it reflects the fact that the high-conductivity process saves material is iron.
The combination of high cost and traditional technology has obvious advantages in cost. PCB orders are becoming more and more boring, and customers are reducing costs every year. If they do not change the high-conductivity process, the profits are almost squeezed out. Now, fortunately, we can have one more choice that can be more competitive.
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