As long as people's life needs continue to iterate, the transformation and upgrading of the machinery industry will not stop.
Today, high-end manufacturing represented by the machinery industry is rising. The China Industry News reporter learned at the National Machinery Industry Transformation and Upgrade Promotion Conference that the national machinery industry is centered on implementing the “Made in China 2025†and the State Council’s “Guiding Opinions on Regulating the Structure of Machinery Industry to Increase the Efficiency of Transformation†(hereinafter referred to as “Guangdong Office No. 55â€). Document) and the “13th Five-Year Plan†development outline of the industry, adhere to the spirit of the important speech of General Secretary Xi Jinping, follow the new development concept, work hard, work hard, create innovation, create a brand, deepen the transformation and upgrading, accelerate the realization The machinery industry has changed from big to strong, ensuring that the economy of the industry is operating steadily.
Since the beginning of this year, the entire machinery industry has maintained a steady and healthy development. The industry’s main economic indicators have been better than expected. The efficiency of industry enterprises has continued to improve, reversing the downward trend in the growth rate of foreign trade's imports and exports, and it is expected that the machinery industry will continue to operate for the whole year. Towards a good situation. (Profile picture)
In the opening year of the “Thirteenth Five-Year Planâ€, the value-added of the machinery industry increased by 9.6% year-on-year, 3.6 percentage points higher than the industrial average, and the main business income and total profit realized were all higher than the same period of last year. From January to August of this year, we continued to maintain a good trend. The value-added of the machinery industry increased by 11.0% year-on-year, which was higher than the national industrial and manufacturing industry by 4.3 and 3.8 percentage points respectively, which was higher than that of the machinery industry by 2.3 percentage points year-on-year.
The machinery industry ushered in the harvest season as a tool for transformation of the industry as a weapon, the mechanical industry's scientific and technological innovation capabilities continue to increase, the industrial structure optimization progressed smoothly, the "going out" pace has been steadily accelerated, and the quality brand strength has increased significantly.
According to statistics from the National Bureau of Statistics in 2015, total investment in R&D funding for large machinery-related industries increased by 8.34% year-on-year, which was higher than the national industry by 0.13% over the same period. The input intensity of the six related industries is higher than the national average. Innovation-driven, innovation-led has become an independent choice for more and more companies in the machinery industry. The company has taken active actions in increasing R&D investment, strengthening basic capabilities, and promoting the realization of localization, and has accelerated the pace of innovation and basic capacity building. The basic test and test platforms for the development of new products, such as large-scale compressors, water wheel models, and safety valve test benches for power stations, have been completed one after another, and a number of test and inspection platforms with advanced world standards have begun to be built.
Technological achievements continue to emerge. Breakthroughs have been made in independent research and development of high-end equipment such as large-scale nuclear power, hydropower, thermal power and wind power equipment, UHV AC/DC and flexible DC power transmission and transformation equipment, key equipment for long-distance oil and gas transmission pipelines, key coal chemical equipment, and high-end CNC machine tools. . Breakthroughs were made in the key core components. The world's first three-piece parallel barrel segment was successfully developed as a whole mirror-milling equipment, and the technology filled the domestic gap. The key manufacturing technology of special heavy-duty heavy reactors and double superhydrogenation reactor manufacturing technology have reached the international advanced level. Breakthroughs have been made in key parts and components technologies such as UHV power transmission and transformation equipment, and high-precision, oversized bearing products have been used instead of imports. New energy vehicles, such as lithium iron phosphate, graphite anode materials, battery cell R&D and manufacturing, and other core technical levels, have been basically equivalent to foreign countries. Strengthen the foundation for progress. In particular, the number of scientific and technological innovations has increased year by year. The number of applications for 2017 has reached 842, an increase of 122 over the previous year. Some private enterprises and specialized small and medium-sized enterprises play an increasingly important role in the process of technological innovation and localization of major technological equipment.
“At present, the self-sufficiency rate of China's machinery products in the domestic market has exceeded 85%, and the transformation of China’s advanced equipment mainly depends on the passive situation of imports. From the summary of more than 1,000 key machinery enterprises in 2016, the average new product output value increased by nearly 30 percent year-on-year. According to reports, since the "Thirteenth Five-Year Plan" period, the machinery industry has been striving to develop marketable products and promote the upgrading of its product structure to the high end. From the data of January-August this year, among the 119 major products monitored by the industry, 91 achieved year-on-year growth, accounting for 76.47%.
Industrial structure continues to optimize
The balanced development trend of industrial development is positive and the industrial structure is constantly optimized. Since the beginning of this year, the non-automotive industry has increased its main business income and total new profit growth. The share of clean energy production such as wind power, hydropower and nuclear power continued to increase, and the market share and industrial concentration of new energy vehicles and Chinese brand automobiles continued to increase. The integration of two industries and intelligent manufacturing accelerate development. The digitalization of the traditional manufacturing field continues and covers the whole process of production, operation and management. Smart manufacturing, which integrates information technologies such as the Internet and cloud computing, modern sensor technologies, and digital manufacturing, has started in some areas. In the past three years, the national smart manufacturing pilot demonstration project, the machinery industry accounted for 46%. For instance, the Chongqing Qianwei Technology Group's gas meter smart manufacturing digital workshop project has broken through a number of core technologies. After the production, the application rate of automatic production testing equipment reached 90.9%, and the one-time product pass rate reached 99.7%. The robot industry has developed rapidly. At present, China has become the world's largest industrial robot market for three consecutive years. According to a survey of industrial robots' own-brand manufacturing enterprises, nearly 90% of the companies' new orders in the first half of the year increased year-on-year, of which 70% of the companies had increased by more than 20%.
“In the process of transformation and upgrading, many companies adapt to the trend of industrial change and pay more attention to the cultivation of their own soft power.†According to the person in charge of the China National Machine Link, since the “Twelfth Five-Year Planâ€, 70 companies have won the quality management of the machinery industry. Awards, more than 300 companies have been evaluated as AAA-grade integrity enterprises in the machinery industry. 58 enterprises have won the title of "National Industrial Brand Cultivation Model Enterprises", more than 50 enterprise products have been awarded as individual champions, 188 enterprises have won "China Machinery Industry Premium Brands" for quality products, and 40 enterprises have been selected as advanced quality management methods. "National Quality Benchmark." Has identified 40 industrial clusters of regional brands, of which three became the first batch of demonstration areas in the country. At present, the average sampling rate of mechanical product quality remains above 90%, which is nearly 4 percentage points higher than the end of the “Twelfth Five-year Plan†period. The technological level and product output of power equipment in the key areas have entered the world's top, and the effective coefficient has remained above 95%.
“As an implementing entity, enterprises have reached wide consensus on accelerating the transformation and upgrading and taking the road of quality and efficiency. At present, the entire industry has initially formed a national policy guidance, industry organization services, corporate main body implementation, coordinated up and down, and orderly progress. The transformation and upgrading of the good situation." said the head of China Aircraft Association.
Open up a new path for international capacity cooperation
In recent years, enterprises in the machinery industry have taken advantage of the good situation of opening up to the outside world, and have worked hard to use two kinds of resources and two markets to develop new areas of business, create new industrial layouts, and created a world in terms of carrying out multinational operations and international capacity cooperation. .
The machinery industry also took advantage of the “One Belt and One Road†development opportunity to actively explore new paths for international production capacity and equipment manufacturing cooperation. According to statistics, the conversion rate of China's machinery industry corresponding to international standards has reached 80%. In the International Organization for Standardization, 253 organizations were involved in related work, especially the effectiveness of the company's globalization operations.
The China-Belarus Industrial Park, which was the main developer of the SINOMACH Group, had 21 companies entered and signed an agreement of intent under the general concern of General Secretary Xi Jinping. At present, we are wholeheartedly "building an internationally competitive industry." Predicting the future, 200 high-tech companies will be settled, and more than 100,000 jobs will be created. It will become the bridgehead and support point of the Silk Road Economic Belt.
Weichai Group has established three overseas marketing platforms and subsidiaries through implementation of “three breakthroughs in export trade, international mergers and acquisitions, and local manufacturingâ€. Products are sold in more than 110 countries and regions, including the “Belt and Road†key areas. It has maintained a substantial growth for three consecutive years, and its export volume has accounted for more than 90% of the group's total exports.
TBEA has now entered more than 60 countries and regions, including the United States, India, Russia, and Brazil, and has provided complete contracted project services for 31 countries and regions including Tajikistan, making China’s UHV transmission a successor to high-speed rail and nuclear power. The third national business card.
The strong rise of enterprises in the transformation and upgrading
According to the person in charge of the China National Aviation Association, “In implementing the implementation of the strategy for strengthening the country and national policies, enterprises in the machinery industry actively promote transformation and upgrading, and will establish the new development concept as the top priority and lead the development to the root cause.â€
Shaanxi Drum Group has decided to focus on the core business of distributed energy, through continuous process reengineering, collaborative manufacturing, green manufacturing, "Internet +" intelligent service platform, and business model innovation, from a single product manufacturer to a system solution provider The transformation of service providers and the transformation from product management to customer management, brand management and capital management. We saved over 48% of our operating and maintenance costs for our customers. The market value of corporate management assets rose from 3.55 billion yuan in 2005 to 23.3 billion yuan in 2016.
Western Electric Group adapts to the needs of transformation and development of industrial intelligence, relying on the implementation of 7 national smart special projects and industrial strong base projects to improve the overall design capability, project general contracting ability, and standard setting capability, and achieved more than 50 manufacturing process research and innovation achievements. The economic efficiency of the company has grown steadily.
Huazhong Numerical Control Co., Ltd. took advantage of the advantages of industry, universities and research institutes and led seven major national science and technology topics. It achieved breakthroughs in key technologies such as system architecture, fieldbus, and multi-axis multi-channel control, and successfully developed a series of high-end CNC systems that were acquired in key areas such as aerospace. Batch applications.
Innovation is a strategic support for improving comprehensive competitiveness and an inexhaustible driving force for sustainable development. In the path of transformation and upgrading, machinery companies insist on upgrading their independent innovation capabilities to drive the upgrading of the industry.
XCMG follows the development strategy of “high-reliability, high added value, high-tech content, and large-scale†“three highs and one big oneâ€. It is firmly established in the independent research and development of core technologies and high-end products such as intelligence, lightweight, energy saving and environmental protection, etc. A breakthrough was made to the last 10% of the technical problem of “Mount Everestâ€. At present, the high-end equipment manufacturing industry has nearly 200 core technologies and more than 2,000 patents. It has developed more than 100 domestically-made first-set major equipment and has practiced the technology-leading and non-destructive Xugong gold standard.
Jinan No. 2 Machine Tool aims at cutting-edge technology in the world, increases 7% R&D investment every year, focuses on key areas and key core technologies, and develops a mechanical high-speed stamping production line with international advanced level, winning Ford Motor's US 4th and 9th plants. , A total of 44 sets of equipment orders, sales and market share to maintain the world's first, corporate high-end products accounted for more than 60%.
On the path of transformation and upgrading, the machinery industry enterprises will promote the deep integration of the two industries and develop smart manufacturing as an effective way to achieve transformation and upgrading of traditional industries, and as the only way to meet the digital, networking, and intelligent development trends of the manufacturing industry.
Tiejian Heavy Industries has built a smart factory around the entire industrial chain of R&D, design, manufacturing, management, and service. The implementation results have been approved by the Ministry of Industry and Information Technology, and it has undertaken the national-level shield machine intelligent manufacturing new model and major green remanufacturing project, becoming “Made in China 2025 》, two deep integration and intelligent manufacturing demonstration pilot enterprises.
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